Technical Teardown: Inside The New Cummins ZF 8-Speed Transmission

The Cummins diesel engine has a legendary reputation for making massive power, but the question has always been whether the transmission behind it can keep up.

In a recent YouTube video uploaded by Randy’s Transmissions, one of their mechanics, Nick, tore down the new ZF 8-speed transmission to see if it’s finally a worthy match for the iconic diesel.

The teardown revealed a surprisingly robust unit with some key upgrades in all the right places.

Nick of Randy's Transmissions

Inside the New Cummins ZF 8-Speed Transmission

The teardown began with Nick noting the modern, but sometimes frustrating, features of the new transmission. Like many new units, it’s heavy, lacks a dipstick, and uses a plastic oil pan with an integrated filter.

Once inside, he found a modern mechatronic system that combines the computer and solenoids into the valve body. One of the first major differences he noted was a remote, chain-driven oil pump, an uncommon design for the shop.

A Look at the Core Components

Digging deeper, Nick found a mix of familiar and beefed-up parts. The planetary gear sets, he noted, were nearly identical to those found in other ZF 8-speed applications.

B-clutch pack

However, the B-clutch pack was impressively beefy and included anti-drag wave rings, a thoughtful feature designed to keep the clutches from dragging after they release.

B-clutch pack

The main drum was also noticeably thicker and stronger than the versions found in lighter-duty ZF transmissions, showing that ZF clearly engineered this unit for heavy-duty torque.

A Major Upgrade Where It Counts

The real surprise came when Nick got into the clutch drums. He explained that the ZF 8-speeds used in high-horsepower cars like the Hellcat have a known weak point: an aluminum E-clutch drum that can fail.

ZF 8-speed transmission breakdown (2)

In this new truck version, ZF has upgraded that critical component to a much stronger steel drum right from the factory.

The change addresses a major concern for performance enthusiasts and builders. “I am fully surprised on how well they built these units,” Nick admitted during the teardown.

ZF 8-Speed Transmission: A Strong Foundation For The Future

After completely disassembling the new ZF 8-speed transmission, Nick’s final verdict was overwhelmingly positive.

“I have to tell you, I am very impressed that Cummins decided to throw a transmission behind their powerplant to actually hold up,” he concluded.

ZF 8-speed transmission breakdown

While the stock unit is strong, the team at Randy’s is already developing upgraded clutches and steels to increase its holding capacity even further for high-performance builds. As Nick put it, “We’re going to make some things better for you guys.”

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